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LEGO Plans to Spend Millions to Replace Material in Iconic Children’s Toy to Cut Carbon Footprint

by Megan (Toombs) Kinard

July 31, 2015

This article was originally published on Townhall.com.

In a recent announcement, well known Danish children’s toy maker, LEGO, revealed it is looking for a new material to replace the oil-based plastic used in its iconic building blocks.

The toymaker is creating the LEGO Sustainable Materials Center with the intention of spending $150 million,hiring 100 experts, and collaborating with other stakeholders to create an alternative to oil-based plastic. This move comes after three years of research proved that far more resources would be required to reach the previously set 2030 deadline.

The LEGO Group claims this move comes as a direct response to concerns over the company’s “carbon footprint” by which they mean their carbon dioxide (CO2) emissions. Previous steps to reduce CO2 included investing in offshore wind, and reducing packaging sizes.

Currently, Lego toys are made out of Acrylonitrile Butadiene Styrene polymer (ABS). ABS is “a material used widely in many applications, particularly in the auto industry,” according to Dr. Alfred Lopez, a Ph.D. in Chemical Engineering, and retired Vice-President of Research and Development of Exxon Research and Engineering Company. “Lego’s consumption of ABS compared to its other uses is rather small. ABS is an easily-formed, rigid and non-toxic material developed after many years of research. It is also considerably more durable than alternatives.”

The consequences of Lego’s decision to move away from a widely respected and proven source for its toys will most certainly be felt as the cost is passed on to the consumer. Parents already spend a significant amount of money on current Lego products with the price of small sets costing under $50, and larger sets costing multiple hundreds of dollars.

According to a 2011 Daily Finance article, the cost of Legos is a well-known complaint, but people continue to purchase the toys due to the strength of the brand, and the quality of the product. Legos were created to last for generations, “all the bricks that have been produced since 1958 can be put together still.”

But will LEGO keep consumer trust if they change the material used to make the toys? Some obvious concerns will be quality and safety. Can the new plastic compare to ABS in its durability, and will it be non-toxic as ABS has proven to be?

These concerns, in addition to cost, will become an issue should LEGO be successful in finding an alternate plastic source, but it is not the first company to try….

Continue reading on Townhall.com.

Dated: July 31, 2015

Tagged With: Alternate Plastics, Children's Toy, Fossil Fuels, LEGO Group, Legos, Plastics
Filed Under: Environmental Subjects

About Megan (Toombs) Kinard

Megan is the Director of Communications and Operations for the Cornwall Alliance for the Stewardship of Creation.

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Future Speaking Engagements

June 18-21, 2025–Dallas, TX

Cornwall Alliance will be a host of the Association of Classical Christian Schools’ (ACCS) annual Repairing the Ruins conference in Dallas, TX, and will have an exhibit booth.

Details and registration can be found HERE.

September 19-20–Arlington, VA

Dr Beisner will represent the Cornwall Alliance at the fall meeting of the Philadelphia Society and will have a literature table.

Attendance is for Society members and invited guests only. To inquire about an invitation, email Dr. Cal Beisner: Calvin@cornwallalliance.org.

September 26-27– Lynchburg, VA

Dr. Beisner will be speaking at the Christian Education Initiative Annual Summit, “Advancing Christ’s Kingdom Through Biblical Worldview Education.” 

Details and registration can be found HERE.

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